Datalogic DX8200A Manuel d'installation

DX8200AReference Manual

LINE FUSE REPLACEMENT (VAC MODELS ONLY) CAUTION Caution – double pole/neutral fusing. For continued protection against risk of fire, replace with s

GENERAL VIEW DX8200A 43 12 2 Laser Beam Output WindowsLaser Safety Label Mounting Slots 1 2 3Mounting Reference Label 4 Figure A - DX8200A – R

Figure C – Display and Keypad Panel Programming KeypadPower On LED (Green)Phase On LED (Yellow)Encoder LED (Yellow)1234TX Data LED (Green) Netwo

Figure F – Connector Panel for Profibus Models Lonworks 17-pin male connectorLonworks 17-pin female connector Profibus 9-pin female connector 1 2

GUIDE TO INSTALLATION POINT-TO-POINT INSTALLATION The following can be used as a checklist to verify all the necessary steps to complete installat

MASTER/SLAVE LONWORKS INSTALLATION The following can be used as a checklist to verify all the steps necessary to complete installation of the DX8200

8) Optionally, perform the ASR Network Configuration procedure for system backup purposes (see par. 5.2.1). 9) Exit the configuration program and r

INTRODUCTION 11 INTRODUCTION 1.1 PRODUCT DESCRIPTION The DX8200A scanner is a barcode reader complete with decoder designed to provide an innovativ

DX8200A 1 Feature Benefit ACR™ • Advanced Code Reconstruction technology allows the reading of low aspect ratio labels placed anywhere on a parcel a

INTRODUCTION 11.3 MODEL DESCRIPTION The DX8200A scanner is available in versions that differ depending on the interface connection, the optical resol

DX8200A 1 1.5 ACCESSORIES The following accessories are available on request for DX8200A: Name Description Part Number PWR-120 J-box power unit 11

INSTALLATION 22 INSTALLATION To install the system follow the given procedure: 1. Select the mounting location for DX8200A; 2. Mount the DX8200A s

DX8200A 2 2.2 MECHANICAL MOUNTING 2.2.1 Mounting the Scanner DX8200A can be installed to operate in any position. There are 4 slots (dia. 8.5 mm) o

INSTALLATION 22.3 ELECTRICAL CONNECTIONS All the connectors available for each scanner model are the following: Scanner Model Connectors Standard

DX8200A 2 The table below gives the pinout of the C-BOX 100 terminal block connectors. Use this pinout when the DX8200A reader is connected in a netwo

INSTALLATION 22.3.1 Main/Aux. Serial Interface and I/O Connector The DX8200A Standard and Fieldbus models are equipped with a 26-pin male D-sub conn

DX8200A 2 Main Interface The main serial interface is compatible with the following electrical standards: RS232 RS485 half-duplex RS485 full-duplex (

INSTALLATION 2RS485 Full-Duplex Interface The RS485 full-duplex interface is used for non-polled communication protocols in point-to-point connectio

DX8200A 2 RS485 Half-Duplex Interface The RS485 half-duplex interface can be used for multidrop connections with a Datalogic multiplexer or it can al

INSTALLATION 2Inputs The inputs of the reader are on the 26-pin connector of the DX8200A. These inputs are called EXT_TRIG/PS, IN2/ENC, IN3 and IN4.

DX8200A REFERENCE MANUAL

DX8200A 2 EXTERNAL TRIGGER/ENCODER DX8200A A/BVext B/AV+ 5V ~~+-Ground Figure 10 - NPN Command Input Connection using External Power EXTERNAL TRI

INSTALLATION 2EXTERNAL DEVICE DX8200AIN3AGroundV+ 5V ~~+-EXTERNAL DEVICE GND VIN4A+ 5V ~~+-INREFVSGround Figure 13 - IN3/IN4 NPN Input Command using S

DX8200A 2 Outputs Three general purpose outputs are available. Pin Name Function 8 OUT 1+ Configurable digital output 1 – positive pin 22 OUT 1-

INSTALLATION 2The OUT3 electrical features are given below: Maximum voltage ± 100 V Collector current (pulse) 240 mA Max. Collector current (contin

DX8200A 18 2 Network Termination When building a Lonworks system the network must be properly terminated by positioning the BTK-8102 Lonworks termi

INSTALLATION 2Lonworks Interface The Lonworks network is used for both input and output connection to build a multi-sided or omni-station system conn

DX8200A 2 The following diagrams represent different network terminations using either the BTK-8102 Lonworks terminator or the BTK-8100 bus return. In

INSTALLATION 22.3.3 Ethernet Connector This connector is only available for DX8200A Ethernet models and allows the Ethernet connection between the ho

DX8200A 2 Ethernet Interface The Ethernet interface (NIC) can be used for TCP/IP communication with a remote or local host computer by connecting the

INSTALLATION 22.3.4 DeviceNet Connector The 5-pin male connector is only available in the DX8200A DeviceNet model and allows connection between the h

DATALOGIC S.p.A. Via Candini 2 40012 - Lippo di Calderara di Reno Bologna - Italy DX8200A Reference Manual Ed.: 07/2006

DX8200A 2 2.3.5 Profibus Connector The 9-pin Profibus female connector (white) is only available in the DX8200A Profibus model and allows connection

INSTALLATION 2Note that GND is internally connected to chassis. The cable shield is also connected to pin 1 - CHASSIS. DX8200AUSER INTERFACE 23/25G

DX8200A 2 2.5 TYPICAL LAYOUTS The DX8200A scanners can be connected in a variety of layouts depending on the number of scanners used and the required

INSTALLATION 27 2In general, for all point-to-point layouts, DX8200A Vac models can substitute the Vdc model and therefore eliminate the PWR power sup

DX8200A 2 2.5.2 Pass Through When Pass Through is activated on the Auxiliary interface, the DX8200A reader can be integrated in a network consisting

INSTALLATION 2 PLC Host P.S.*P.S.*Gryphon Fieldbus Network DS4600A DX8200A DS4600ACAB601X C-BOX 100C-BOX 100C-BOX 100 AUX P.S.*2 1 2 1 PWR-120 1 2

DX8200A 2 30 CAB601XC-BOX 100DX8200AMaster AUXDS4600A Slave 1 MAIN1 P.S.*21Local Host 2 C-BOX 100 DS4600ASlave 2 PWR-120C-BOX 1001 1 2 Main Serial

INSTALLATION 22.5.4 Multiplexer The Multiplexer connection is used to integrate a DX8200A slave reader in a Multidrop network consisting of different

DX8200A 2 2.5.5 Local Lonworks Network A local Lonworks network allows logically connecting a DX8200A master reader with up to 31 DX8200A slaves. Ac

INSTALLATION 33 2Small Synchronized Network When building a small local Lonworks network (less than 10 scanners), the DX8200A master reader must be c

CONTENTS REFERENCES ...v Reference Docume

DX8200A 2 The following image shows a system consisting of five readers where the external signals (trigger, encoder, serial to host, etc.) are connec

INSTALLATION 2Large Synchronized Network When building a large local Lonworks network (more than 10 scanners), an SC6000 Controller must be used toge

DX8200A 2 SC6000 Conveyor Figure 41 - Large Synchronized Network Reading Station 36

INSTALLATION 2Redundant System For large local Lonworks networks, a redundant system can per configured in which two SC6000 Controllers are used toge

DX8200A 38 2 Multidata Network In this layout, one master and up to 7 DX8200A slave readers have their own P.S. and therefore multiple reading p

INSTALLATION 39 22.5.6 Fieldbus Network The Fieldbus models offer connectivity without any converter or adapter needed. The DX8200A master Fieldbus

DX8200A 2 2.6 KEYPAD AND DISPLAY The DX8200A keypad allows entering a menu for selection of one of the following functions: • Welcome: shows the

SOFTWARE CONFIGURATION 33 SOFTWARE CONFIGURATION 3.1 GENIUS™ INSTALLATION Genius™ is a new Datalogic scanner configuration tool providing several i

DX8200A 3 After defining the parameter values the following window appears allowing to complete the reader configuration as follows: - Saving the con

SOFTWARE CONFIGURATION 3On Line Operating Mode Figure 48 - On Line Mode Selection This operating mode causes the reader to be connected to an exter

Large Synchronized Network...35 Redundant System ...

DX8200A 3 3.2.2 Genius™ Network Setup Through Master Network Setup allows configuring your Local Lonworks Network through the Master using Genius™.

SOFTWARE CONFIGURATION 3The following dialog box appears asking whether to send the configuration to the Master or not: 2. Click the "Yes&quo

DX8200A 3 3. Then, proceed with the network setup by using one of the icons available on the Tool Bar according to the procedure to follow: = Net-

SOFTWARE CONFIGURATION 3Network Wizard Before performing this procedure, a Lonworks address must be assigned to each slave scanner. The most practica

DX8200A 3 2. If desired, select a slave scanner within the "Current Devices" area and click on the icon (or select the "Show Device&qu

SOFTWARE CONFIGURATION 33.2.3 Alternative Slave Address Assignment As alternatives to Network Setup through the Master, each Slave scanner can be as

DX8200A 3 3.4 PARAMETER DEFAULT VALUES The following table contains the list of the factory default settings for the DX8200A. Genius™ also allows c

SOFTWARE CONFIGURATION 3Parameter Default Setting Reading Parameters Beam Shutter Disabled Overflow Start Ratio 5 Overflow Stop Ratio 5 Reading Mo

DX8200A 3 Parameter Default Setting Parameters Stop Bits 1 Auxiliary Serial Port Data Tx Enabled (checked) Heartbeat Disable Pass Through Disabl

SOFTWARE CONFIGURATION 3Parameter Default Setting Diagnostics PackTrack Debug Message Tx Disabled (unchecked) Enable Unchecked Statistics Disabled (

REFERENCES REFERENCE DOCUMENTATION The documentation related to the DX8200A management is listed below: • C-BOX 100 Installation Manual • PWR

DX8200A 4 4 READING FEATURES 4.1 ADVANCED CODE RECONSTRUCTION (ACR™ 4) The traditional way of barcode reading could be called “Linear Reading”. In

READING FEATURES 4The decoder will be able to read the label with a tilt angle between + α max and - α max as shown in the following figure: Conveyo

DX8200A 4 Figure 58 – PackTrack™ System Layout Working in PackTrack™ mode requires the presence of an encoder and a presence sensor to track the mov

READING FEATURES 4For DX scanners the zero coordinate references are located on the scanner. PackTrack™ Coordinate Reference Pointwhere x, y, z

DX8200A 4 Once the Spy window has been opened, select the “PackTrack™ Calibration” option from the Tools menu: Figure 62 – Selecting PackTrack™ Cali

READING FEATURES 4 Top View Conveyor Direction DX8200A Scanner Direction 90° Top View Conveyor Direction DX8200A Scanner Direction 180° (Rever

DX8200A 4 4.2.2 Overwriting PackTrack™ Calibration for DX8200A Only necessary for special circumstances, it is possible to overwrite the factory sca

READING FEATURES 4 Leg 1 Leg 2 Figure 65 – DX8200A Scan Legs NOTE In the vast majority of systems the x and z data are not necessary. For these case

DX8200A 4 4.3.1 Reading Conditions • ANSI Grade B minimum • 500 scans/sec per leg The following tables describe the requirements for standard appl

READING FEATURES 4Minimum Code Height for Omnidirectional Reading (mm) Conveyor Speed (m/s) 0.5 1 1.5 2 2.5 3 0.25 8 10 12 14 16 18 0.30 9 11

COMPLIANCE ELECTRICAL SAFETY This product conforms to the applicable requirements contained in the European Standard for electrical safety EN-6095

DX8200A 4 4.4 READING DIAGRAMS DX8200A-3X3X (0.25 mm/10 mils) The diagram shows an average reading area obtained considering different barcode types

READING FEATURES 4DX8200A-3X2X (0.30 mm/12 mils) The diagram shows an average reading area obtained considering different barcode types of variable q

DX8200A 4 DX8200A-3X1X (0.38 mm/15 mils) The diagram shows an average reading area obtained considering different barcode types of variable quality.

READING FEATURES 4DX8200A-3X1X (0.50 mm/20 mils) The diagram shows an average reading area obtained considering different barcode types of variable q

DX8200A 5 5 MAINTENANCE 5.1 CLEANING Clean the laser beam output windows periodically for correct operation of the scanner (see Figure A in chapter

MAINTENANCE 55.2.2 Scanner Replacement Procedure NOTE The ASR procedure requires replacing one scanner at a time. Slave 1. Power down the entire

DX8200A 6 6 TROUBLESHOOTING NOTE Before contacting your local Datalogic office or Datalogic Partner or ARC, it is suggested to save the device conf

TROUBLESHOOTING 6 TROUBLESHOOTING GUIDE Problem Suggestion On Line Mode and Serial On Line Mode: the reader does not respond correctly to the expected

DX8200A 6 TROUBLESHOOTING GUIDE Problem Suggestion Communication: the scanner “Network” LED is not lit. • If the LED is OFF, check the connections be

TECHNICAL FEATURES 77 TECHNICAL FEATURES ELECTRICAL FEATURES VAC models VDC models Supply voltage 110 to 230 Vac 20 to 30 Vdc Power consumption

Warning labels indicating exposure to laser light and the device classification are applied onto the body of the scanner (Figure A): LASER LIGHT DO

DX8200A 7 SOFTWARE FEATURES Readable Codes Interleaved 2/5 Code 39 Standard Codabar Code 128 EAN 128 Code 93 (standard and full ASCII) EAN/UPC (inclu

SCANNER CONVERSION AA SCANNER VAC TO VDC CONVERSION (OPTIONAL) It is possible to convert the DX8200A VAC model into a VDC model by inserting an int

DX8200A A 3. Disconnect the internal Vdc power connector, referring to Figure 67. Figure 67 - Disconnecting the Vdc internal power supply connecto

GLOSSARY ACR™ 4 Each version of the base has the powerful code reconstruction technology (ACR™ 4). The new fourth generation ACR™ considerably incr

LED (Light Emitting Diode) A low power electronic device that can serve as a visible or near infrared light source when voltage is applied continuous

Trigger Signal A signal, typically provided by a photoelectric sensor or proximity switch, which informs the scanner of the presence of an object wit

INDEX A Accessories; 4 ACR™ 4; 54 C Cleaning; 68 Compliance; vi Electrical Safety; vi Laser Safety; vi Power Supply; vii WEEE Compliance; viii Conne

DATALOGIC S.p.A., Via Candini, 2 40012 - Lippo di Calderara Bologna - Italy 05 dichiara che declares that the déclare que le bescheinigt, daß das